Our company understands that quality in business is no accident. The nature of rework is that it is caused by problems in your quality management process. Sterling manufacturing is owned and operated by lon lehman and chip tippmann. Solder bridgesunwanted drops of solder that connect points that should be isolated from each other. An indepth description explores the bikes development and manufacturing. Electronic equipment manufacturers know that rework and scrap cost them money.
Sterling is a vertically integrated injection molding solutions partner that supports the entire product lifecycle with rapid prototyping, tool development, validation, production molding and automated secondary operations. The full ccdr definition of quality control can be found in appendix c. In this chapter, we discuss the critical role of quality in the lean system and report on efforts to improve quality at the companies that participated in this study. The basic rules in any good manufacturing practice gmp regulations specify that the pharmaceutical manufacturer must maintain proper documentation and records. Documentation helps to build up a detailed picture of what a manufacturing function has done in the past and what it is doing now and, thus, it provides a basis for planning what it is.
Author and experienced quality management consultant carlos pereira da cruz has written this book with one goal in mind. Apply to production designer, electronics technician, manufacturing supervisor and more. We pride ourselves on our pioneering menu of unique and versatile product designs, high quality finished manufacturing, and stylish but durable truck accessories. Design for manufacturing of composite structures for. Sterling manufacturing fort wayne, indiana proview. Minimization of reworks is a must in quality and productivity improvement. Sterling owns and operates the mclouth oilfield in kansas. At sterling, we take a collaborative, holistic approach to new product development.
Reducing inventory frees up cash, and hastening manufacturing time shortens the time between getting an order and buying materials cash out and getting paid for the work cash in. Quality workmanship and customer service is something, that you as a business, make happen every day. Reinspection rework of manufactured finished good due to a possible defect in all or part of the bpn. This title is a great addition to sterlings focus on novelty board books. These costs are colleted on cost center rework and settled on cost center.
It can be the parts you ordered from a subassembly supplier that dont fit into your finished assembly. It greatly simplifies the task of design, analysis, and manufacture of composite parts by giving engineers the tools to easily modify, update, and iterate on composite designs. Rework is a fantastic book for anyone responsible for their own work, whether youre an entrepreneur, a creative freelancer, or just trying to start out on some similar path. These world class companies recognize the importance of manufacturing as a strategic weapon. Manufacturing source book fallwinter 2015 3 d engineering, inc. The number one resource for all your good manufacturing practice documents and standard operating procedures templates in existence for almost 10 years. Rework cost is the money spent to remedy problems that arise during a products creation. Improve margins by reducing rework a benchmark comparison by. Supplier tooling manual tool manufacturing specification. In manufacturing, rework happens after a product fails to meet its specifications.
Rework of product at contract manufacturer reinspection rework of manufactured. Rework shows you a better, faster, easier way to succeed in business. As manufacturing time is reduced, the same shop floor can produce more without adding people, machines, or real estate. Write a business plan, study the competition, seek investors, yadda yadda. Just a few years ago, pc boards were much simpler and repairs were relatively easy. To put leading edge robotics and automation from around the world to work in industry. Over the last 20 years, the staff at sterling manufacturing has developed a multiskilled group of people. Rework electronics, the process of removing a component from a printed circuit board and then resoldering it on rework, the step in the software inspection process during software development when discovered defects are corrected. Gmp, good manufacturing practice, sop quality documents. Rework is a vital issue for poor quality product and low production rate.
While all of the above manufacturing kpis are critical to improving performance, you will probably have other important kpis depending on the nature of your business. Manufacturing source book by federal buyers guide, inc. Fibersim software is a powerful addin for nx, proe, and catia. Lon and chip both started in the commercial steamer business with accutemp products in 1992.
For these materials, rework production order is created through which cost can be captured and debited to vendor. Chao wu, hilmar ingredients, hilmar, 5848 sterling greens circle. Pdf rework by david heinemeier hansson download rework. Lean manufacturing is the systematic elimination of waste. Lean manufacturing or lean production are reasonably new terms that can be traced to jim womack, daniel jones and daniel roos book, the machine that changed the world 1991. We have a 45,000 square foot facility, with 4 shipping docks, in mt. Improve margins by reducing rework a benchmark comparison. Ultrafast and affordable 3d printing solution for jewelry design and manufacturing workflows. Search the worlds most comprehensive index of fulltext books. Manufacturing is the term used to describe the very best manufacturers in the world. For example, many factories will have identified safety as a key metric. Rework, a step in the fagan inspection process during software development. Our rapid remodel process transforms your home in less time.
The sterling price of the german components is given by. Sterling engineering and manufacturing putting leading. Fibersim composite design, analysis, manufacturing vistagy. The chapters in this book cover managing software debt, techn. A lower rate means fewer defects and better profits. In the book rework, jason fried and david heinemeier hanssone of 37signals take a critical look at marketing, hiring, and other practices associated with building a business.
Manufacturing plays a fundamental role in developing and sustaining customer satisfaction through the elements of quality, cost flexibility, reliability and innovation. You can calculate a rework rate by dividing rework costs by sales. Search for other packaging materials in mount sterling on. Dfm is the method of design for ease of manufacturing of the collection of parts that will form the product after assembly. Sterling manufacturing 150 bennington st, houston, texas 77022 rated 2. Download rework pdf book by david heinemeier hansson you can turn a bunch of great ideas into a crappy product real fast by trying to do them all at once. With images throughout, this is the last book youll read about the last days on earth. Handbook of food products manufacturing, 2 volume set.
Its sad that vp of finance was no pro sterling by getting rid of the bad apple no one last in the position. Reworks are the non productive activities focusing on any activity that customer are not willing to pay for. Sterling installs cabinets and counter tops on the west coast of florida. Accutemp was the first company to manufacture connectionless steamers exclusively. Optimization of the manufacturing process dfa is a tool used to select the most cost effective material and process to be used in the production in the early stages of product. I wouldve stay and deal with the situation because i am up for any challenge. Assembly, machine loadingunloading, material handling, parts transfer, foam in place gasketing, and other applications. Rework and repair of printed boards and assemblies. Rework is practiced in many kinds of manufacturing when defective products are found. Revision levels for each procedure are recorded in. When you come to us with a new product concept, collaboration is the first step. It really does take some of the most accepted myths about work and working practice and turn them into actual practical tips.
If you are looking for high quality gmp and sop templates that are editable according to your needs then you have come to the right place. Contract packaging company, sub assembly, warehouse storage. The four steps to reducing production scrap and rework. It really does take some of the most accepted myths about work and working practice and.
This allows the engineer to work with combinations of material types, fiber orientations, stackup orders, balance, symmetry, dropoffs, splices, and dart. As stated before, data correction is the equivalent of manufacturing scrap and rework. The correct approach to data correction by larry english. In addition, it pays homage to the leading manufacturers and peers into the future. I really enjoyed and even loved working for sterling, i felt a passion working there. Poor solder joints because of faulty assembly or thermal cycling. If youre looking for a book like that, put this one back on the shelf. Buyers assigned quality representative shall mean the assigned lockheed martin quality representative responsible for onsite oversight of deliverable items, tool manufacturing, rework, repair, inprocess acceptance and final acceptance of authorized tasks. In the book, the authors examined the manufacturing activities exemplified by the toyota production system. Snyder, a pennsylvania gym owner and promoter who pioneered seminarswiththechamps for aspiring bodybuilders, and wayne, associate publisher of flex magazine, here update and rework the seminar seri. The four steps to reducing production scrap and rework defining all your product information digitally can put you on the right road to reducing scrap as a manufacturer, you know that production scrap can come from just about anywhere. Minimize rework as a part of your quality management process.
Sterling silver spoons and forks gorham manufacturing company on. No part of this book may be reproduced, in any form or by any means, without. These materials rather sending back to vendor for corrections are done rework in manufacturing unit itself. Contact us about the company profile for sterling manufacturing and rework, incorporated. The role of manufacturing and service operations in the. Established in 1990, we have a 45,000 square foot facility, with 4 shipping docks, in mount sterling, ky. Understanding dispositions for iso 9001 nonconforming product. We work with you to ensure we fully understand your specific design, engineering and manufacturing needs.